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Elements and Performance Criteria

  1. Plan and prepare for servicing and maintenance
  2. Assess and secure plant or machine
  3. Service, maintain and repair plant and machines
  4. Test operational functions under load
  5. Shutdown equipment and secure site

Required Skills

Required skills

Specific skills are required to achieve the performance criteria in this unit particularly for the application in the various circumstances in which this unit may be applied This includes the ability to carry out the following as required to service and hand over mine plant and machines

apply legislative organisation and site requirements and procedures

apply attachments securing procedures

apply hazard identification procedures

apply hierarchy of risk controls

select appropriate equipment for task

apply lever controls safely and effectively

interpret communication

apply service equipment operating procedures

Required knowledge

Specific knowledge is required to achieve the Performance Criteria of this unit particularly its application in a variety of circumstances in which the unit may be used This includes knowledge of the following as required to service and hand over mine plant and machines

manufacturers or equivalent specifications for conduct of external checks

manufacturers specification for securing attachments

procedures for identifying hazards

procedures for identifying hazardrisk control measures

the hierarchy of risk control measures

safeguards for ensuring personnel safety and protection

requirements for appropriate path for movement for loads and equipmentvehicles

permits required to carry out work

manufacturers specificationsoperational manual requirements for preoperational and post startup checks

site communication signals

site procedures for reporting defects

safe operating limits of hydraulic shovelexcavator

site safe operating speed limits

test load parameters

requirements for stability of materials

emergency procedures

potential parking hazards

manufacturers specifications for shutdown and isolation of hydraulic shovelexcavator

site postoperational check requirements

replacement parts and service tools and their source

manufacturers andor site requirements for operating service equipment

manufacturers specifications and site servicing schedule requirements for plant and equipment

environmental regulations and site rules for disposal of used oil and lubricant

site requirements for the maintenance and completion of servicing schedule andor records

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria required skills and knowledge and the range statement of this unit and include evidence of the following

knowledge of the requirements procedures and instructions for servicing and handing over plant and machines

implementation of requirements procedures and techniques for the safe effective and efficient servicing and handing over plant and machines

working with others to service and hand over plant and machines and meets all of the required outcomes

consistent timely completion of servicing and handing over of plant and machines that safely effectively and efficiently meets the required outcomes

Context of and specific resources for assessment

This unit must be assessed in the context of the work environment Where personal safety or environmental damage are limiting factors assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance including task skills task management skills contingency management skills and job role environment skills

The assessment environment should not disadvantage the participant For example language literacy and numeracy demands of assessment should not be greater than those required on the job

Customisation of assessment and delivery environment to sensitively accommodate cultural diversity

Aboriginal people and other people from a non English speaking background may have second language issues

Assessment of this competency requires typical resources normally used in the work environment Selection and use of resources for particular worksites may differ due to site circumstances

Where applicable physical resources should include equipment modified for people with disabilities

Access must be provided to appropriate learning andor assessment support when required

Method of assessment

This unit may be assessed in a holistic way with other units of competency The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods

written andor oral assessment of the candidates required knowledge

observed documented andor first hand testimonial evidence of the candidates

implementation of appropriate requirement procedures and techniques for the safe effective and efficient achievement of required outcomes

consistently achieving the required outcomes

first hand testimonial evidence of the candidates

working with others to service and hand over plant and machines

Guidance information for assessment

Consult the SkillsDMC User Guide for further information on assessment including access and equity issues


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Relevant compliance documentation

may include:

legislative, organisation and site requirements and procedures

manufacturer's guidelines and specifications

Australian standards

code of practice

Employment and workplace relations legislation

Equal Employment Opportunity and Disability Discrimination legislation

Plant and machines may include:

dozer

scraper

excavator

front-end loader

hydraulic shovel

haul truck

Work requirements may include:

number and type of plant and equipment items to be serviced

details of servicing required

specific servicing priorities and achievement targets

location of plant and equipment

site lighting arrangements

hazards and potential hazards

site occupational health, safety and environmental practices and requirements

appropriate equipment for task

coordination details

Hazards may include:

uneven/unstable terrain

power lines

electrical

dust

noise

trees

overhead service lines

bridges

surrounding buildings

obstructions

structures

facilities

other equipment in the area

dangerous materials

underground services

recently filled trenches

Safeguards may include the selection of appropriate equipment to ensure personnel safety and protection, such as:

the erection of barricades

posting signs

Service bay maintenance requirements may include:

clearing and cleaning access ways

monitoring and maintaining fuel and lubricant levels

checking and maintaining service bay equipment

applying authorised sampling procedures

External checks may include:

walk around machine

underneath machine for water or oil leaks

tyre condition and pressure

grease fittings and grease pins

fuel level

transmission oil

engine oil

brake fluid

power steering

battery security, water level and cleanliness

coolant

air tank drained

air pre-cleaner

air filter indicator

Attachments are:

to be installed and operated in accordance with manufacturer's specifications

Pre-operational and post start-up equipment checks may include ensuring:

hazard warning systems, for example lights and horns are functional

attachment movements and control functions are smooth and complying with operating requirements

start-up conforming with manufacturer's specifications/operations manual

the communications signals to be used

Driving the machine to and in the work area may include:

selecting correct controls

raising attachments smoothly

ensuring travel direction is clear of personnel and obstacles

selecting appropriate route

travelling at a safe speed

carrying bucket at safe travelling height and crowded back

the test load is the approved load designated for testing purposes under legislation

Safe and effective operation of equipment may include ensuring that:

the force applied to shift load is appropriate to bulk of material

the path of movement is monitored for obstacles and hazards

hazard prevention control measures are selected and applied to ensure safe movement of load

Parking of plant/machinery may include ensuring that:

vehicle/equipment safety locks are in place

implements/attachments are rendered safe

access ways are clear

equipment/vehicle is away from overhangs/fuelling site

excavations are fenced off and made secure

securing against unauthorised movement

Post-operation checks may include:

minor service requirements

defects and damage reports